新型數(shù)控反擊式制砂機(jī) New type numerical control impact sand making machine

新型數(shù)控反擊式制砂機(jī)：
　　反擊式制砂機(jī)，是針對(duì)礦山采石場(chǎng)大量粒度5-15mm的瓜米石需要制砂而研制的制砂機(jī)械。該機(jī)工作時(shí)在電動(dòng)機(jī)的帶動(dòng)下，轉(zhuǎn)子高速旋轉(zhuǎn)，石料進(jìn)入板錘作用區(qū)時(shí)，與轉(zhuǎn)子上的板錘撞擊破碎后拋至反擊襯板上再次撞擊破碎，然后又從反擊襯板上彈回到板錘作用區(qū)重新撞擊破碎，此過(guò)程重復(fù)進(jìn)行，石料由大到小進(jìn)入第一、第二、第三破碎腔重復(fù)進(jìn)行破碎，石料經(jīng)破碎后由出料口排出。調(diào)整反擊架與轉(zhuǎn)子之間的間隙或調(diào)節(jié)轉(zhuǎn)子轉(zhuǎn)速，改變出料粒度。
　　該機(jī)破碎的成品砂呈似立方體、無(wú)張力、無(wú)裂縫，符合高速公路、高速鐵路、攪拌站等對(duì)砂子的高質(zhì)量要求。
　　新型反擊式制砂機(jī)，是在反擊式制砂機(jī)基礎(chǔ)上優(yōu)化技術(shù)參數(shù)。轉(zhuǎn)子的板錘采用燕尾槽與板錘支座的燕尾鍵形成卡位配合并加螺栓緊固，確保板錘在運(yùn)轉(zhuǎn)過(guò)程中不脫落，保障整機(jī)運(yùn)轉(zhuǎn)安全；科學(xué)設(shè)計(jì)撞擊角度，增大撞擊力，使石料在破碎腔內(nèi)下行過(guò)程中重復(fù)多次形成石料與板錘、石料與反擊襯板、石料與石料之間相互撞擊，從而提高石料的破碎率、提高成品產(chǎn)量、降低磨損成本；采用高效板錘，高效板錘采用特別配方的高鉻合金材料精密鑄造，增強(qiáng)板錘的耐磨性，板錘加寬加厚增加板錘的磨削量，提高板錘的利用率；改進(jìn)結(jié)構(gòu)，增加側(cè)門(mén)和后窗，便于板錘、反擊襯板的更換和機(jī)腔內(nèi)的檢查維護(hù)；配置均衡送料器，使石料在破碎腔內(nèi)分布均勻，增加石料的撞擊面，從而提高破碎率和制砂成品產(chǎn)量。
　　新型數(shù)控反擊式制砂機(jī)，是在新型反擊式制砂機(jī)基礎(chǔ)上配置變頻控制器，應(yīng)用變頻技術(shù)調(diào)節(jié)轉(zhuǎn)子轉(zhuǎn)速，自動(dòng)改變出料粒度，提高制砂成品率和成品產(chǎn)量。已申報(bào)國(guó)家專(zhuān)利。
New type numerical control impact sand making machine :
　　In view of  requirements for making sands from  large amount of pisolite with a size range of 5- 15 mm at the quarries , an impact sand making machine has  been  developed by our company . When the machine is working, the rotor driven by the electromotor rotates at a high speed, and the  stones enter  the functioning area of   blow bars  and impact the blow bars mounted on the rotor  and are crushed , and  then thrown onto the impact liners to be crushed again by impact,  and rebounded into the functioning area of  blow bars to be crushed  once more by impact. Such a  process will be repeated for stones to enter the 1st, 2nd and 3rd crushing cavity based on the size range from big to small until the crushed stones are  small enough to escape from the bottom discharging port .  It is possible to change the discharge sizes by adjusting the space between the impact rack and the rotor , or by adjusting the rotating speed of the rotor .
　　The crushed sand product produced by the machine is of a similarly cubic shape  , free of tension and free of fissures, meeting the requirement of high quality stipulated by expressway , high-speed  rail and cement mixing station  and so on .
　　On the basis of the impact sand making machine,  our company has optimized the technical parameters for the new type impact sand making machine . As dovetail slots on the blow bars and dovetail keys on the blow bar seats  form clamping  match , blow bars on the rotor   are assembled with key-slot clamping plus bolt fastening , ensuring no falling off of blow bars and ensuring safety of the whole machine during operation .The impact angles are designed scientifically to increase the impact force . Repeated impact between stones and blow bars , between stones and impact  liners ,and rock-on-rock will occur for many times when the stones move down in the crushing cavity, leading to higher crushing rate and higher output of sand product   and lower abrasion cost .  High efficient blow bars  are adopted . High efficient blow bars  are cast precisely with high chromium alloy of special prescription for improving the abrasion resistance . Blow bars are thickened and widened for improving grinding  quantity and  utilization  rate  of  blow bars. The structure of the machine is improved, adding  side doors  and a back window for convenient replacing of blow bars and impact liners , and for convenient checking and maintenance  inside the machine  chamber. An equilibrium feeder is configured,  allowing  stones to distribute uniformly in the crushing cavity and improving the utilization of  impacting space inside the crushing cavity, and hence improving crushing rate  and output of  finished sand products .
　　On the basis of the new type impact sand making machine, a variable frequency controller has been configured for the new type numerical control impact sand making machine . Variable frequency technology is used to adjust  the rotating speed of the rotor and regulate automatically  the discharge sizes of products ,  and improve sand product yield rate and output of finished products.  National patent has been applied for the new type numerical control impact sand making machine .

技術(shù)參數(shù)Technical  parameters